Tag: Manufacturing

  • The Feds Just Bet Even Bigger on American-Made Heat Pumps

    The Feds Just Bet Even Bigger on American-Made Heat Pumps

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    While everyone’s been focused on accelerating the adoption of electric vehicles to cut carbon emissions, a technological hero has been rapidly ascending under the radar: the heat pump. Instead of burning natural gas or coal to produce heat, this fully electric device extracts warmth from outdoor air—even when it’s freezing outside—and pumps it inside to warm a structure. After years of stealthy, steady growth, heat pumps are now outselling gas furnaces in the United States, whereas EVs accounted for just 8 percent of all US new vehicle sales in the first half of 2023.

    In November, the Biden administration announced it would be infusing the domestic heat pump industry with $169 million in federal funding, increasing capacity to manufacture the actual devices and their various components, like compressors. The feds figured that would end up creating 1,700 jobs across 13 states. Seeing still more momentum for heat pump adoption since then, the Department of Energy is today announcing an additional $63 million for the same purpose. This time around, the money also emphasizes heat pumps for heating and cooling water in a home.

    Basically, the federal funding is aiming to nix the use of gas in a home wherever possible, working toward residences going fully electric. “We’re really seeing, I think, a sea change across the country in terms of how people heat and cool their homes,” says Ali Zaidi, assistant to the president and national climate adviser. “For a really long time, we had been staring at the building sector, wondering if we could find the widget to decarbonize our homes and the places that we work. We found that tool.”

    The humble heat pump is so much more efficient than a gas furnace that even if you’re forced to power one with a grid running on fossil fuels, you’re still better off. According to one estimate, switching to a heat pump will save the average American household over $550 a year. The Inflation Reduction Act of 2022 provides thousands of dollars for a household to switch to a heat pump, in the form of tax credits or rebates.

    Like with the first round of funding last year, the administration is invoking the Defense Production Act—a long-standing piece of legislation that grants the president the power to ensure the supply of materials needed for national defense. It’s being invoked here on the basis of climate change in particular. “As part of the Biden-Harris administration’s commitment to address the climate crisis, these Defense Production Act dollars will further amp up domestic heat pump manufacturing to meet increasing consumer excitement, reduce emissions, and create clean energy jobs across the country,” wrote US secretary of energy Jennifer M. Granholm in a statement provided to WIRED.

    More specifically, heat pumps provide energy security: They’re fully electric, so you can run them on a grid increasingly powered by renewables like wind and solar, themselves ideally manufactured in the US. Reducing emissions by decarbonizing buildings with heat pumps will also slow climate change, reducing the severity of increasingly destructive wildfires, hurricanes, and other disasters. Every fraction of a degree of warming that we can avoid will save lives and money.

    “Energy and climate security, we recognize those two things are at this point impossible to decouple,” says Zaidi. “The real basis here is to recognize that our national security flows through solutions that reduce our dependence on fossil fuels.”

    Heat pumps are good for economic security as well, Zaidi adds. Supercharging the domestic production of whole heat pumps and their individual components provides a range of jobs. Individual states, too, are working feverishly to increase adoption and bolster the industry: Just last week, nine of them pledged to get heat pumps to account for 90 percent of residential heating, air conditioning, and water-heating shipments by 2040.

    The trick will be finding the workers to piece the things together in a factory, and still more trained technicians to install the things across the country. To that end, this new funding allows applicants to propose using a portion of the money to develop their manufacturing facility workforce as they expand production. “We feel really confident that we’re continuing to invest not only in the capacity to make this stuff,” says Zaidi, “but to deploy it in a way that spurs really good-paying jobs across the country.”

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  • Breakthrough $20 million OCT project aims to revolutionize eye health screening

    Breakthrough $20 million OCT project aims to revolutionize eye health screening

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    In the United States, more than one-fourth of adults over age 40 have an eye disease, including glaucoma, cataracts or age-related macular degeneration, or a chronic health condition that affects the eyes, such as diabetic retinopathy. These conditions are a strain on an individual’s health as well as on the health-care system, yet early diagnosis and management can help to prevent more than 90% of severe vision loss.

    Chao Zhou, a professor of biomedical engineering in the McKelvey School of Engineering at Washington University in St. Louis, has been working to improve optical coherence tomography (OCT) systems that can conduct high-resolution imaging of the eyes. Now, with an up to $20 million contract from the Advanced Research Projects Agency for Health (ARPA-H), he plans to create a portable OCT system based on photonic integrated circuits (PIC) and custom-designed electronic integrated circuits that could offer advanced eye screening to many more patients and at a lower cost. The technology also could be used in other applications, such as cardiology, dermatology, dentistry, endoscopy and urology.

    The contract is part of ARPA-H’s first call for proposals for unconventional approaches to improving health outcomes across patient populations, communities, diseases and health conditions through breakthrough research and technological advancements. It is the first ARPA-H contract awarded to Washington University.

    Traditional OCT systems are expensive, complex, bulky and labor-intensive to assemble and calibrate. The proposed system would weigh a few pounds, take high-resolution 3D scans of the retina in less than a second and be a fraction of the cost of the traditional systems.

    The integration of photonic and electronic integrated circuits simplifies the assembly process and lowers production costs, making OCT more accessible to a wider range of health-care facilities and patients. Integrating components on a photonic chip also enhances overall stability and robustness, making these systems less susceptible to environmental influences and wear and tear, ensuring a longer lifespan and lower maintenance costs.”


    Chao Zhou, professor of biomedical engineering, McKelvey School of Engineering, Washington University in St. Louis

    Zhou’s group invented the space-division multiplexing optical coherence tomography (SDM-OCT), a technique that takes multiple high-definition OCT images simultaneously with a single detector and is at least 10 times faster than existing OCT scanners, which creates fewer opportunities for errors from patient movement. However, these systems required extensive time and labor to assemble components for each channel, which limited their broad use.

    With the ARPA-H funding, Zhou and collaborators will assemble the components in a photonic chip using advancements in complementary metal-oxide-semiconductor (CMOS) processes used in the semiconductor industry. This will streamline manufacturing and lower costs. Once functioning, they will conduct studies using the device on adult and pediatric patients.

    Developing a fully integrated photonic-integrated chip (PIC)-OCT system is very impactful yet also very challenging, the researchers said, so the team has divided its work into eight parts, ranging from developing components to testing. At the end of the five-year project, the team expects to have developed photonic and electronic chips and portable PIC-OCT prototypes specifically for ophthalmic imaging.

    The proposed system is more than 50 times faster than existing state-of-the-art commercial OCT systems at a fraction of the cost, the researchers said. By optimizing and integrating the photonic and electronic circuits, the researchers can create an integrated image acquisition and signal processing engine with benefits that extend into other areas of health care, such as glucose sensing and portable skin imagers.

    Collaborating with Zhou are:

    • Shu-Wei Huang, an assistant professor of electrical, computer and energy engineering and of biomedical engineering at the University of Colorado Boulder;
    • Aravind Nagulu, an assistant professor of electrical and systems engineering at the McKelvey School of Engineering;
    • Rithwick Rajagopal, MD, PhD, an associate professor of ophthalmology and visual sciences at Washington University School of Medicine;
    • Margaret Reynolds, MD, an assistant professor of ophthalmology and visual sciences at Washington University School of Medicine; and
    • Lan Yang, the Edwin H. & Florence G. Skinner Professor of electrical and systems engineering at the McKelvey School of Engineering.

    Yang said it is in her long-term interest to transform knowledge in photonics research into technologies and tangible products with a far-reaching societal impact, with health-care applications at the top of her agenda.

    “I’m excited to be part of this multidisciplinary team that aims to develop a new OCT system with capabilities and features enabled by advancements in nanofabrication processes for optoelectronic devices driven by various industries, from telecommunication to data centers and consumer electronics,” Yang said. “Our proposed portable OCT system, based on photonic integrated circuits (PIC), will provide advanced and cost-effective eye screening and extend its benefits to other medical fields.”

    Rajagopal said that eye doctors have benefitted from the diagnostic insights offered by OCT technology for the past 15 years, but the systems are limited by scan-speed and field-of-view.

    Most modern scanners can only image the very center of the retina -; the macula -; and require cooperative patients who have the mobility to maneuver into and stay steady on a desktop system for at least 30-60 seconds (or more), Rajagopal said.

    “I am enthusiastic about the potential clinical benefits offered by Dr. Zhou’s new system, as it may allow us to perform much higher-resolution scans and include simultaneous peripheral scanning in addition to the retinal center, all while taking a fraction of the time required by currently available systems,” Rajagopal said. “We may therefore be able to scan patients who are unable to cooperate for traditional ocular imaging, including young children and adults with disabilities, without the need for pupillary dilation or sedated exams.”

    The team will work with commercial foundries to fabricate the photonic and electronic integrated circuits.

    “Not only does this fully integrated PIC-OCT system outperform conventional OCT systems, but it also boasts excellent manufacturability and robustness and reduces device footprint,” Zhou said. “In addition, mass production would significantly reduce manufacturing costs, paving the way for widespread future dissemination.”

    While the team already has several U.S. and international patents related to the SDM-OCT, it is working with Washington University’s Office of Technology Management on patent applications for the improved design. They will also work with ARPA-H Project Accelerator Transition Innovation Office and with the Food & Drug Administration on regulatory considerations to clear the pathway for future clinical translation.

    “I am very excited to be part of this world-class team to pursue this ambitious project that makes OCT a true point-of-care solution,” Huang said. “It is a perfect example showing how PIC technology can be transformative in areas other than communication and computing.”

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